Guillotining

Metal shearing or guillotining is a metalworking process used to cut or trim sheet metal, plate, or strip material using a guillotine or shear. This process involves applying a significant amount of force to a metal piece in order to separate it along a straight line. The result of metal shearing is a clean, straight-cut edge.

Here's how the metal shearing process generally works:

Preparation

The metal workpiece, often in the form of a sheet, plate, or strip, is positioned on the shear's bed or table.

Alignment

The workpiece is aligned properly using guides or markings to ensure that the desired cut line is accurately positioned.

Clamping

The workpiece is securely clamped in place to prevent movement during the shearing process.

Shearing

A moving blade or cutting tool descends onto the workpiece with significant force, exerting a shearing action against a fixed blade. This action causes the metal to yield and fracture along the intended cut line.

The guillotine's blades are typically designed to have a precise gap between them, which determines the thickness of the material that can be cut. Metal shearing is commonly used for cutting various types of metals, such as steel, aluminum, brass, and more. It's especially suitable for straight cuts and is often used for producing flat metal parts used in industries like manufacturing, construction, automotive, and more.

However, there are limitations to metal shearing:

  • Complex shapes: Shearing is best suited for straight-line cuts, so it's not suitable for cutting complex or intricate shapes.
  • Material thickness: The thickness of the material being sheared is limited by the shear's design and capacity.
  • Deformation: Thicker or harder materials can experience some distortion along the cut edge due to the shearing process.
Laser Cutting & Guillotining - Sydney

Advantages of metal shearing include:

  • Speed: Shearing is a relatively fast method of cutting metal, making it suitable for high-volume production.
  • Straight cuts: Shearing produces clean, straight edges without the need for additional finishing in many cases.
  • Efficiency: Shearing machines can handle a variety of metal thicknesses and sizes, making them versatile for different applications.
  • Minimal waste: The shearing process generates minimal scrap material when compared to other cutting methods.

Overall, metal shearing is a fundamental process in metal fabrication and manufacturing, providing a cost-effective and efficient way to produce straight cuts in sheet metal and plate material.

Contact us now to discuss all your specific Guillotining requirements.

Some of our other Laser Cutting and Precision Sheet Metal Fabrication services

Engineering & Quotation

ALMEC’s team of experienced engineers fully support our customer’s development efforts with advice and feedback on practical and cost-effective design from prototype through to volume production. And our comprehensive quotation service ensures that you will be given the most competitive and sustainable prices available.

Read More

Laser Cutting

Our 6kW, LVD3015 Phoenix Fiber Optic Laser Cutter has capacity for 1500 x 3000mm sheets, thickness up to 20mm/steel, 16mm/aluminum & 12mm/copper & brass. Laser cutting offers a flexible and efficient method to produce components ready for delivery or for further processing.

Read More

CNC Turret Punching

Our LVD 1225 Turret Punch Press has a bed size of 1200 x 3000mm & an extensive range of tooling for all your perforating & forming work. The punch, stripper and die teamed with CNC offers an efficient method to produce components. Our machine can perforate a wide range of metals and plastics and even emboss details and countersink holes. 

Read More

Folding

All our press brakes are equipped with CNC control and precision tooling, teamed with well trained and experienced operators to ensure your folding requirements are produced efficiently and accurately. Our capacity is 3 metre lengths and 110 tonne.

Read More

Fastening Technology

We keep a wide range of self-clinching fasteners in stock, available in Nutserts, Studs and Standoffs of length up to 32mm.  We also have pneumatic pop riveting and stud-welding equipment.

Read More

Welding

Our spot and stud welding services operate in house with MIG and TIG welding outsourced to selected sub contractors.

Read More

Finishes

Through our carefully selected subcontractors, we also provide all surface finishes including:

  • Powder Coating
  • Anodising
  • Zinc Plating
  • Tin Plating
  • Screen Printing

Read More

Delivery

ALMEC delivers across Sydney and NSW using our company owned trucks and trusted couriers. We also offer interstate and international delivery. 

Read More

Let's chat about your guillotining requirements
and how Almec can help.

Our Address

253 Rawson Street
Auburn NSW 2144

Call Us

02 9748 4343

Please wait...